State detection

From passive maintenance to proactive prediction, guarding the "heartbeat" of your device, at ROKB we believe that prevention is far better than maintenance. Sudden equipment downtime is an invisible killer of production efficiency and profit. Our status detection and diagnostic services provide you with forward-looking insights into equipment health through advanced monitoring technology and analysis by senior experts, transforming "passive response" into active prediction and intelligent management, ensuring the continuous and efficient operation of your production line.

1. Why do we need state detection and diagnosis?

Avoiding unplanned downtime: Early warning of faults to minimize downtime losses. Reduce maintenance costs: Upgrade from "scheduled maintenance" to "on-demand maintenance" to avoid excessive maintenance and save spare parts and labor costs. Preventing catastrophic damage: Early detection of potential bearing failures to prevent them from further developing into serious damage to critical components such as shafts and gearboxes. Improving Equipment OEE (Overall Equipment Efficiency): By ensuring high reliability, we guarantee production capacity and enhance quality. Implementing data-driven decision-making: providing scientific and quantitative data support for your device maintenance strategy.

2. Our core detection and diagnostic solutions

We provide comprehensive services from offline inspection to online monitoring to meet your needs at different levels.

1. Offline regular inspection service

Service content: Our engineers use professional handheld devices to conduct regular "equipment health check ups" on key equipment in your factory. Vibration analysis: Accurately detect mechanical faults such as bearing wear, fatigue, misalignment, looseness, and imbalance. Temperature monitoring: Abnormal temperature rise caused by poor lubrication or overload is detected. Noise analysis: Identify early damage to bearings. Output: Detailed Equipment Health Assessment Report, including fault location, severity level determination, and maintenance recommendations.

2. Online real-time monitoring system

Service content: Install fixed sensors and monitoring systems for your core, high-speed, heavy-duty, or critical equipment that cannot be shut down, achieving 7x24 hour uninterrupted protection. System composition: vibration sensor+data acquisition station+status monitoring software+cloud platform/local server. Core function: Real time alarm: Set multi-level alarm thresholds, and immediately push alarms through SMS, email, or app in case of data abnormalities. Trend prediction: Continuously record data changes and intelligently predict the remaining service life of bearings. Remote diagnosis: Our experts can directly access data from a remote center for analysis and diagnosis.

3. Deep professional diagnosis and failure analysis

Service content: Provide expert level "expert consultation" for complex and difficult problems discovered during monitoring. High frequency impact envelope analysis: specifically used for diagnosing early micro peeling of bearing raceways. Spectrum and phase analysis: precise localization of fault sources. Combined with oil analysis: comprehensively judge the lubrication status and wear particles. Output: Authoritative ’Fault Diagnosis and Root Cause Analysis Report’, providing thorough solutions.